Cheesy Potato & Smoked Sausage Casserole

Imagine this: a dish that wraps you in warmth and nostalgia with every bite. That’s what our Cheesy Potato & Smoked Sausage Casserole does. It’s not just a recipe; it’s a trip down memory lane. A blend of tender potatoes, savory smoked sausage, and, of course, an abundance of cheese. This casserole is the epitome of comfort food. It’s the kind of meal that brings families together, sparking conversations and laughter around the dinner table.

Now, let’s talk about the cheese – the real star of this show. It’s not just a sprinkle. We’re talking about a generous, heartwarming layer that perfectly complements the smokiness of the sausage and the softness of the potatoes. This dish is easy to make, yet so rich in flavors and textures. It’s perfect for those evenings when you crave something deeply satisfying. Ready to dive into this cheesy delight? Scroll down to discover the full recipe and let the magic of cooking begin!

Cheesy Potato & Smoked Sausage Casserole

What You’ll Need for This Recipe

Gather around, fellow food enthusiasts! It’s time to roll up your sleeves and prep for a culinary adventure. Here’s what you’ll need for our Cheesy Potato & Smoked Sausage Casserole:

Russet Potatoes: The backbone of our casserole. We need 3 cups of these beauties, peeled and cubed. Russets are perfect for this dish. Why? They’re starchy, which means they’ll soak up all the cheesy goodness while maintaining a delightful texture.

Smoked Sausage: Ah, the flavor booster! Slice up 1 lb of this savory delight. It’s the smokiness of the sausage that gives our casserole its signature depth and heartiness. Every bite is a little trip to flavor town.

Butter: A crucial player. We’ll use 4 tbsp to create a rich base for our sauce. Butter brings out the best in every ingredient, melding flavors in a dance of creamy goodness.

Flour: The thickener. With 4 tbsp, it works hand in hand with butter to form a roux. This is what gives our cheese sauce its dreamy, velvety texture.

Half & Half or Milk: The liquid gold. 2 cups to be exact. It’s the canvas where our cheese will melt and mingle, creating a sauce that’s both rich and smooth.

Velveeta Cheese: The melty marvel. We need 1/2 lb, cubed. Velveeta is the secret to that perfectly smooth, creamy cheese sauce that coats every potato and sausage piece in cheesy bliss.

Sharp Cheddar Cheese: The final flourish. A 1/2 cup of this shredded sharpness adds a tangy contrast to the creaminess. It’s the layer on top that turns golden and irresistible in the oven.

Smoked Paprika: Just 1/4 tsp, but oh, what a difference it makes! It echoes the smokiness of the sausage, adding a subtle warmth and color to our dish.

Salt & Pepper: The seasonings that need no introduction. To taste, they elevate and balance all the flavors, making sure every forkful is just perfect.

How to Make Cheesy Potato & Smoked Sausage Casserole

Alright, kitchen adventurers, it’s showtime! Let’s transform these humble ingredients into a casserole that’s nothing short of a cheesy masterpiece. Here’s how we do it:

Sauté the Sausage: Start by heating up your skillet. Add 1-2 tbsp of olive oil and let the thinly sliced smoked sausage sizzle. Cook until they’re nicely browned. This step isn’t just about cooking the sausage; it’s about infusing the oil with all that smoky flavor.

Prep the Baking Dish: Grab your 9×13″ baking dish and give it a quick spray with non-stick cooking spray. This is your casserole’s canvas. Now, gently mix the boiled, cubed potatoes and the browned sausage in the dish. Spread them out evenly. It’s all about the foundation.

Make the Roux: Time for some magic in the skillet. Add 4 tbsp of butter. Once it’s melted, whisk in 4 tbsp of flour. Keep it moving for about a minute. You’re looking for a golden, smooth paste. This roux is the secret to a thick, velvety cheese sauce.

Whisk in the Dairy: Pour in 2 cups of half & half or milk, but take it slow. Add a bit, whisk, and repeat. The goal? A creamy, lump-free mixture that thickens just right. Patience is key here.

Cheese, Please!: Now, the best part. Stir in the cubed Velveeta, a dash of smoked paprika, and season with salt and pepper. Watch as the cheese melts into a smooth, glorious sauce. It’s a sight to behold and a scent to savor.

Assemble the Casserole: Pour that heavenly cheese sauce over the potatoes and sausage. Make sure every nook and cranny gets its share of cheesy love. Then, sprinkle the shredded sharp cheddar cheese evenly on top. This will create a beautiful, golden crust as it bakes.

Bake to Perfection: Slide your dish into a preheated oven at 350 degrees. Give it 35-45 minutes. You’re looking for a bubbly, golden-brown top and fork-tender potatoes. That’s when you know it’s done.

Serve and Enjoy: Let it cool for a few minutes. Then, dive in! Each scoop is a blend of creamy, cheesy, smoky goodness. It’s comfort food at its finest.

What We Love About This Recipe

There’s so much to adore about this Cheesy Potato & Smoked Sausage Casserole. It’s like a warm hug on a plate. First off, the flavors. They’re rich, comforting, and perfectly balanced. The smokiness of the sausage pairs beautifully with the creamy, cheesy sauce. It’s a match made in culinary heaven.

Then, there’s the texture. The potatoes are soft but not mushy, offering a delightful contrast to the crispy, golden cheese topping. Every bite is a delightful mix of creamy and crunchy. It’s this contrast that keeps you coming back for more.

But what really sets this dish apart is its versatility. It’s perfect for a cozy family dinner, yet fancy enough for entertaining guests. And let’s not forget the leftovers – they’re just as delicious the next day, making this casserole a gift that keeps on giving.

Lastly, it’s the ease of preparation. The steps are straightforward, making it a great recipe for cooks of all levels. It’s the kind of dish that looks and tastes like you spent hours in the kitchen, but in reality, it’s wonderfully simple to put together. This casserole doesn’t just feed the stomach; it feeds the soul.

If you’re looking for more hearty and comforting dishes, our Garlic Steak and Potatoes Foil Packets are a must-try. They’re perfect for a no-fuss, delicious meal that’s sure to please the whole family.

Recipe Variations for Cheesy Potato & Smoked Sausage Casserole

Craving a twist on the classic? Our Cheesy Potato & Smoked Sausage Casserole is wonderfully adaptable. Here are some delicious variations to keep your taste buds dancing:

Go Green: Add some greens! Stir in a cup of steamed broccoli or spinach for a pop of color and a nutritional boost. It’s a great way to sneak in those veggies.

Spice It Up: Love a little heat? Mix in some diced jalapeños or a dash of cayenne pepper. It’ll give the casserole a delightful kick that spice lovers will adore.

Different Cheeses: Why not experiment with cheeses? Swap out Velveeta for Gouda or add some blue cheese for a tangy twist. The possibilities are endless and oh-so-cheesy.

Meat Variations: Not a fan of sausage? No problem. Try diced ham, bacon, or even ground beef. Each brings its own unique flavor to the table.

Gluten-Free Option: Need it gluten-free? Use a gluten-free flour blend for the roux and ensure your sausage is gluten-free. It’s a simple switch that makes this dish accessible to everyone.

Veggie Delight: For a vegetarian version, skip the sausage. Add mushrooms, bell peppers, and onions instead. It’s a hearty, satisfying twist that won’t make you miss the meat.

Crunchy Topping: For an extra crunch, sprinkle some crushed crackers or breadcrumbs mixed with melted butter on top before baking. It adds a delightful texture contrast.

Cheesy Potato & Smoked Sausage Casserole

Pairing and Serving Suggestions for Cheesy Potato & Smoked Sausage Casserole

Wondering what to pair with our Cheesy Potato & Smoked Sausage Casserole? The right side dishes and drinks can elevate this meal to new heights. Here are my top picks:

Crisp Green Salad: Balance the richness with a light, fresh salad. Think mixed greens, cherry tomatoes, and a zesty vinaigrette. It’s a refreshing contrast that cleanses the palate.

Steamed Vegetables: Keep it simple and healthy. Steamed asparagus, green beans, or carrots work wonders. They add color and a slight crunch to your meal.

Garlic Bread: Who can resist? A slice of warm, buttery garlic bread is perfect for mopping up any leftover cheese sauce. It’s a match made in carb heaven.

Light White Wine: A crisp Chardonnay or a refreshing Sauvignon Blanc pairs beautifully. The acidity and fruitiness of these wines complement the creamy, smoky flavors of the casserole.

Fruity Sangria: For a fun twist, serve a glass of homemade sangria. Its fruitiness and slight sweetness offer a delightful contrast to the savory dish.

Apple Cider: Non-alcoholic and cozy. Warm apple cider, especially in the cooler months, makes this meal feel like a festive occasion.

Dessert Pairing: End on a sweet note. A light lemon sorbet or a fruit tart would be a delightful way to round off this hearty meal.

For those busy days when you need a hands-off approach to dinner, our Slow Cooker Green Chile Chicken and Rice Casserole is a fantastic option. It’s a flavorful and comforting dish that cooks itself while you’re away.

FAQ – Cheesy Potato & Smoked Sausage Casserole

Can I make this casserole ahead of time?

Absolutely! Assemble it a day in advance and refrigerate. Just remember to add a few extra minutes to the baking time if you’re starting from cold.

What’s the best way to reheat leftovers?

Oven reheating works best. Cover with foil and heat at 350°F until warm. It helps retain the moisture and keeps the flavors intact.

Can I freeze this casserole?

Yes, you can. Freeze it before or after baking. Just make sure it’s well-wrapped to prevent freezer burn. Thaw overnight in the fridge before reheating.

Is there a dairy-free alternative for this recipe?

Sure thing! Use dairy-free cheese and a milk substitute like almond or soy milk. The texture might change a bit, but it’ll still be delicious.

Can I use a different type of potato?

Of course. While Russets are ideal for their texture, feel free to experiment with Yukon Gold or red potatoes for a different twist.

What’s the best sausage to use for this recipe?

Smoked sausage is my go-to for its flavor, but kielbasa or even chorizo can add an interesting spin. Choose what you love!

How can I make this casserole vegetarian?

Easy! Skip the sausage and add more veggies like bell peppers, zucchini, or mushrooms. You’ll still get a hearty and satisfying dish.

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Cheesy Potato & Smoked Sausage Casserole

Cheesy Potato & Smoked Sausage Casserole

  • Author: Brianna
  • Total Time: 1 hour 5 minutes
  • Yield: 6 servings 1x


Indulge in the ultimate comfort food with our Cheesy Potato & Smoked Sausage Casserole. Packed with hearty ingredients and rich flavors, this recipe is perfect for family dinners and cozy nights in.


  • 3 cups peeled, cubed Russet potatoes
  • 1 lb smoked sausage, thinly sliced
  • 4 tbsp butter
  • 4 tbsp flour
  • 2 cups half & half or milk
  • Salt & pepper to taste
  • 1/2 lb Velveeta cheese, cubed
  • 1/2 cup shredded sharp cheddar cheese
  • 1/4 tsp smoked paprika


  1. Sauté sausage in olive oil until browned; transfer to a baking dish.
  2. In the same skillet, make a roux with butter and flour.
  3. Gradually add half & half, then stir in Velveeta, paprika, salt, and pepper.
  4. Pour cheese sauce over sausage and potatoes in the dish.
  5. Top with shredded cheddar and bake at 350°F for 35-45 minutes.


For a gluten-free version, use a gluten-free flour blend.

Add steamed broccoli or spinach for a veggie boost.

  • Prep Time: 20 minutes
  • Cook Time: 45 minutes
  • Category: Main Course
  • Method: Baking
  • Cuisine: American


  • Serving Size: 1 serving
  • Calories: 420
  • Sugar: 5g
  • Sodium: 1178mg
  • Fat: 33g
  • Saturated Fat: 17g
  • Unsaturated Fat: Not specified
  • Trans Fat: 0g
  • Carbohydrates: 14g
  • Fiber: 1g
  • Protein: 17g
  • Cholesterol: 97mg

Keywords: Cheesy Casserole, Potato Sausage Bake, Comfort Food, Family Dinner, Hearty Meal

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